PLA
Best for prototypes, display parts, concept models, light-duty brackets and cost-effective printed products.
Good for: Fast turnaround, neat finish, low-cost batches.A practical guide to our 3D printing materials, from clean, affordable PLA prototypes to durable fibre-reinforced nylon engineering parts.
Wards Additive prints practical parts for prototypes, jigs, fixtures, tooling aids and low-volume production. Material choice affects strength, heat resistance, flexibility, surface finish, durability and cost.
Send us the application, drawing, sample or file and we’ll recommend a sensible material. If printing is the wrong option, we’ll say so.
Below is a simple breakdown. Final choice depends on part size, geometry, wall thickness, load, environment and required finish.
Best for prototypes, display parts, concept models, light-duty brackets and cost-effective printed products.
Good for: Fast turnaround, neat finish, low-cost batches.
Tougher than PLA with better impact resistance and moisture resistance. A strong default for functional parts.
Good for: Covers, brackets, guards, workshop parts and repeat-use components.
Flexible rubber-like material for parts that need grip, cushioning, movement or impact protection.
Good for: Feet, pads, bumpers, seals, flexible covers and protective parts.
Stronger materials for tougher environments. ASA is especially useful for UV and outdoor exposure.
Good for: Outdoor parts, housings, durable covers and stronger functional prints.
Stiffer reinforced materials for functional parts where strength, rigidity and dimensional stability matter.
Good for: Tooling aids, brackets, fixtures, stronger workshop parts and engineering components.
Glass fibre reinforced nylon for stronger functional parts, wear-resistant components and mechanically loaded applications.
Good for: Jigs, fixtures, tooling aids, production parts and engineering components.Our enclosed Bambu Lab X1E has a hardened extrusion system and heated chamber designed to support standard filaments and demanding engineering materials. Availability, colour and suitability are confirmed when we quote.
Basic, Matte, Tough+, Silk and decorative grades for clean, affordable models, visual prototypes, organisers and light-duty indoor parts.
Lower heat and UV resistance than engineering plastics.Tough, water-resistant general-purpose plastic for brackets, trays, covers, guards and repeat-use workshop products.
Strong balance of cost, durability and printability.Impact-resistant material with improved temperature capability for durable housings, covers, tools and indoor components.
Enclosed printing helps control movement and warping.Functional strength with UV and weather resistance. ASA-CF adds greater stiffness and dimensional stability.
Suited to exterior covers, housings and brackets.Flexible, resilient grades for feet, grips, bumpers, pads, sleeves and parts that need to bend or absorb impact.
Hardness and finish vary by TPU grade.Polycarbonate provides strength, impact performance and temperature resistance. PC FR is intended where flame-retardant behaviour is needed.
Any certification requirement must be agreed first.Cost-effective fibre-reinforced choices for stiffer, more stable brackets, housings, jigs and functional workshop components.
A hardened nozzle is required for abrasive grades.Glass-fibre nylon with useful stiffness, heat capability and wear performance for jigs, fixtures and loaded tooling aids.
Correct drying and storage are essential.Rigid, strong and wear-resistant carbon-fibre PA6 for fixtures, structural brackets, tools and engineering components.
Requires drying and controlled printing.High-temperature carbon-fibre nylon for strong, stiff and dimensionally stable parts in demanding heat and moisture conditions.
Premium functional engineering material.Carbon-fibre PET with high stiffness, dimensional stability, temperature capability and lower moisture sensitivity than many nylons.
Useful for accurate tools and rigid fixtures.Advanced carbon-fibre PPA offering exceptional stiffness and strength with strong thermal and dimensional performance.
Specialist drying and processing required.Specialist polymers for extreme heat, chemical resistance and dimensional stability.
Application and processing requirements must be reviewed.Soluble or breakaway supports enable difficult channels and overhangs where compatible with the main filament.
Removed after printing rather than forming the finished part.This table is a starting point, not a substitute for reviewing the actual job. Part design, wall thickness, print orientation and operating conditions can be as important as the material name.
| Material | Main advantage | Typical uses | Important limitation |
|---|---|---|---|
| PLA | Affordable with a crisp finish | Prototypes, models, organisers and light-duty aids | Not our first choice for heat, outdoor exposure or high loads |
| PETG | Useful balance of toughness and cost | Brackets, covers, guards, trays and workshop products | Less rigid and cosmetically crisp than PLA |
| TPU | Flexible and impact absorbing | Feet, pads, grips, bumpers and protective sleeves | Flexibility and finish vary by grade and geometry |
| ABS | Tough functional plastic with improved heat performance | Housings, covers and durable indoor components | Can move during printing; geometry must be reviewed |
| ASA | Weather and UV resistance | Outdoor housings, brackets and exposed components | Costs more than basic prototype materials |
| PA6-GF | Stiff, wear-resistant reinforced nylon | Jigs, fixtures, tooling aids and loaded components | Absorbs moisture and has a textured technical finish |
| PA6-CF | High stiffness and dimensional stability | Rigid fixtures, brackets and engineering components | Not suitable where electrical conductivity or fibre exposure is a concern |
| PC | Strong material with good temperature capability | Demanding housings, brackets and functional prototypes | Requires careful design and controlled printing |
The best option depends on the complete application. Tell us about these conditions and we can recommend a sensible route.
How the part is supported, loaded and oriented affects whether it bends, cracks or lasts.
Workshop temperatures, hot machinery and UV exposure can rule out otherwise suitable plastics.
Friction, oils, coolants, cleaning products and water should be declared before material selection.
Printed holes, clips, threads and mating features need realistic clearance and sometimes post-processing.
Layer lines and support marks are normal. Colour, texture and visible faces should be agreed in advance.
A premium material is only worthwhile if the application needs it; larger batches may suit another process.
PLA is often the quickest and most cost-effective option for checking shape, fit and appearance. A functional prototype may need PETG, ASA, nylon or a reinforced grade depending on its environment.
ASA is normally a strong starting point because it offers better resistance to sunlight and weathering than many common filaments. The load, temperature and expected life still need reviewing.
Yes. TPU can be used for grips, pads, feet, bumpers and flexible protective components. The required hardness and amount of movement should be agreed before quoting.
Reinforcement can improve stiffness, stability and other mechanical properties, but it does not make every design suitable. Loads, layer direction, fixings and impact must still be considered.
Sometimes, but not automatically. For heavy loads, safety-critical duties, tight tolerances or high temperatures, machining or fabrication may be the more reliable option.
If a job needs tight tolerances, heavy loading, metal threads, fabrication, machining, laser cutting or folding, Wards can point it in the right direction through the main engineering business.